Butler Gear Company, Inc. | Complete Job Shop Gear Manufacturer

Custom Gear Manufacturing Services

Custom Gear Manufacturing We manufacture a wide variety of custom gears and transmission products. This includes spur, helical and worm gear sets with capacities up to 80" in diameter. We also have the capabilities for sprockets, timing belt pulleys, and we specialize in internal shaping.

We perform a broad range of ISO-compliant custom gear manufacturing services that include:

  • Shaft hobbing for parts measuring up to 35" in diameter x 168" in length
  • Internal Key seating up to 2" wide for parts up to 24" long
  • Blind slotting for parts measuring up to 36" in diameter x 12"in length
  • Cylindrical grinding for parts measuring up to 10"x24"
  • Broaching for 50 ton x 100" tool lengths
  • Internal shaping for parts measuring up to 88" in diameter, 19" face

You can also scroll down for a full listing of all of our custom gear manufacturing capabilities.

Our well-equipped job shop can meet all of our clients' unique gear manufacturing requirements, from one-off prototypes to large scale, high volume production.

Contact our company today, to learn more about our custom gear products, services, quality, and competitive prices.

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Portfolios


Custom Gear Manufacturing Capabilities

Industry Focus
Agricultural
Auto/Truck/Transportation
Machine Tool
Marine
Medical
Military
Petrochem
Pulp and Paper
Intended Applications New Machines & Equipment
Machine & Equipment Repair

Machine & Equipment Service Parts

Industry Standards ISO - 9001-2008
International Organization for Standardization

Domestic & Metric

Part Types Mechanical Power Transmission
Component Gears

Sprockets
Pulleys
Power Screws
Spline Shafts
Axles
Hubs
Drive Plates
Clutch Parts

Gear Types Capacities & Capabilities
We manufacture standard, metric and special form gears - from samples or drawings.
  • External spur gears to 88" diameter
  • Internal shaping to 88" diameter, 19" face
  • Shaft hobbing - 16" diameter x 168" long
  • Helical gears to 88" diameter
  • Worm gears to 88" diameter
  • Sprockets
  • Timing Belt pulleys
  • Rack
  • Pinions
  • Broaching 50T x 100" tool length
  • Key seating 2" wide x 24" long
  • Blind slotting 36" diameter x 12" long
  • Turning to 36" diameter
  • CNC turning to 50" diameter
  • CNC milling 17"X36"X12"
  • Inspection profile and lead 40"
Production Volume
Specialty Production Shop
Prototype
Low Volume
Small Run
High Volume
Automation Capabilities CNC
Turning
Drilling
Milling
Hobbing
Quality Control Inspections
CMM
Optical Profilometer
Lead Checkers
Standard Metrology Instruments
Additional Services
CAD/ CAM
Q.C. Reports
Material Certifications

Heat Treat Certifications

Reverse Engineering
Plating
Balancing
Metal Finishes
Material - Metals
Aluminum
Brass
Bronze
Cast Iron
Copper
Hastelloy
Inconel
Monel
Stainless Steel
Steel
Plastics
Steel Alloy

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