Butler Gear was founded in 1960 in Butler, Wisconsin and is a complete gear, job shop manufacturer. We manufacture standard, metric and special form gears - from samples or drawings. We customize our machining to meet your specific needs including many grades of materials and varying quantities.

Our Products
Our portfolio of custom gear and transmission products includes spur, helical, and worm gear sets with capacities up to 88" in diameter. We also produce bevel, rack & pinion, and planetary gears and specialize in internal shaping. Along with flat and hex shafts, gear features include British Standard Metric, involute, straight, and Fellows 20° stub gear tooth forms.
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Our Materials
We produce gears from an extensive selection of metals, plastics, and non-metals, and we offer many options for finishing and heat-treating. All gear manufacturing is accomplished through a combination of our in-house capabilities and a network of trusted outsourcing partners.
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Our Services
Butler Gear uses state-of-the-art gear manufacturing equipment and processes, to ensure the highest quality and precision of our products.
Although we employ a variety of techniques in the custom gear manufacturing process, these are some of the most common approaches we use to achieve exceptional results for our customers.
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We Service All Industries
With our exemplary service and extremely competitive pricing, our customers range from Fortune 500 companies to small job shops in the drilling, oil, automotive, food service, military, agricultural, government, aerospace, and other demanding industries. We have a strong engineering background, and our staff is always ready to assist with engineering, material specification, and problem-solving.
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Contact us today to find out how we can meet your needs!
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